Engineered for high-intensity magnetic circuits, separation machinery, and advanced industrial motor applications.
Modern beneficiation operations require reliable, ultra-strong magnetic fields to divide valuable metallic ores from non-magnetic gangue materials. Magnetic separators utilize high-grade sintered NdFeB (Neodymium-Iron-Boron) magnets to generate intense magnetic flux fields. These fields are essential for processing iron ore (such as magnetite, hematite, and limonite), chrome, manganese, and rare earth minerals.
By integrating high-performance permanent magnetic material configurations, industrial separators can operate continuously in high-throughput environments without electrical power for the magnetic field itself. This significantly lowers energy bills, reduces downtime, and offers exceptional reliability compared to older electromagnetic separator counterparts.
A global leader in the engineering, R&D, and bulk manufacturing of high-grade rare earth magnets since 1999.
Our state-of-the-art manufacturing center spans 100,000 square meters in Sichuan, yielding a massive 5,000-ton annual output.
Understanding the material specifications required for modern high-performance mining equipment.
| Magnet Grade | Remanence (Br) - Tesla | Remanence (Br) - kGauss | Coercivity (Hcb) - kOe | Intrinsic Coercivity (Hcj) - kOe | Max Energy Product (BH)max - MGOe | Max Temp Limit (°C) |
|---|---|---|---|---|---|---|
| N35 | 1.17 - 1.22 | 11.7 - 12.2 | ≥ 10.9 | ≥ 12.0 | 33 - 36 | 80 |
| N45M | 1.32 - 1.38 | 13.2 - 13.8 | ≥ 12.0 | ≥ 14.0 | 43 - 46 | 100 |
| N42H | 1.28 - 1.32 | 12.8 - 13.2 | ≥ 12.0 | ≥ 17.0 | 40 - 43 | 120 |
| N40SH | 1.24 - 1.28 | 12.4 - 1.28 | ≥ 11.8 | ≥ 20.0 | 38 - 41 | 150 |
| N38UH | 1.21 - 1.25 | 12.1 - 12.5 | ≥ 11.3 | ≥ 25.0 | 36 - 39 | 180 |
| N35EH | 1.17 - 1.21 | 11.7 - 12.1 | ≥ 10.8 | ≥ 30.0 | 33 - 36 | 200 |
| N33AH | 1.13 - 1.17 | 11.3 - 11.7 | ≥ 10.5 | ≥ 33.0 | 31 - 34 | 220 |
*Note: Standard magnetic separators for mineral processing generally utilize High Coercivity (H, SH, UH) blocks to prevent demagnetization under temperature stress and vibration.
How our permanent rare earth magnets are integrated into heavy machinery and commercial processing pipelines globally.
Utilized for high-volume recovery of magnetite or ferrosilicon. Custom block NdFeB designs provide a intense gradient magnetic field, maximizing recovery percentages while resisting rust under wet processing conditions.
Installed over conveyor belts to extract coarse tramp iron from run-of-mine ores, saving heavy crushing and milling machinery downstream from major structural damages.
Using thin belts and highly concentrated magnetic fields created by stacking NdFeB rings with steel pole pieces, perfect for separating weak magnetic minerals such as hematite, ilmenite, and monazite.
Headquartered in Hangzhou, China, Zhejiang Laysun Magnetics Ltd. has built global supply channels, helping international customers across Europe, the Americas, Australia, and Africa source permanent magnetic components directly from our production plants.
Our logistics support ensures swift delivery, sea freight safety protocols, and customs clearance compatibility. We supply rare earth magnets tailored to local quality specifications, ensuring smooth supply chains for mining machinery, electromobility, and robotics.
Explore the full portfolio of sintered NdFeB shapes designed for specific industrial configurations.
Ultra-fast response actuators for electronics and aerospace sensors.
Designed for high-frequency dynamic separator rollers and rotors.
The workhorse of industrial cross-belt ore separation systems.
Premium raw sintered slabs optimized for mechanical slicing and shaping.
Sized perfectly for commercial phone arrays and electronics coupling.
Premium thermal performance classes (SH, UH, EH) for electric drivetrains.
Compact dimensions with massive force fields, perfect for smart sensors.
Ideal for precision laboratory magnetic traps and clean separation cells.
Strict automotive standard control for electrical power steering systems.
Versatile and cost-effective blocks suitable for structural locking arrays.
Perfectly curved profiles optimized for motors, turbines, and drum separators.
Thin, high-cohesion rings designed for consumer electronics hardware.
Pioneering cleaner, more energy-efficient extraction and refining methodologies.
Utilizing grain boundary diffusion (GBD) processes to reduce reliance on heavy rare earths like Dysprosium and Terbium. This achieves high thermal stability while lowering manufacturing costs.
By simulating separator operations using finite element analysis (FEA), we design custom magnetic arrays that boost magnetic flux gradients by up to 20% compared to traditional configurations.
Implementing closed-loop recycling processes for post-consumer and post-industrial sintered NdFeB scrap, providing green certified magnetic solutions for sustainable mining operators.
Zhejiang Laysun Magnetics Ltd. meets strict quality guidelines for high-stakes industrial applications. Our systems are certified under major standards, including ISO 9001 and ISO 14001, ensuring every production batch meets chemical and mechanical tolerances.
We maintain API 6D, API 607, CE, ISO18001, and TS certifications. If your mining project or manufacturing line requires certified raw materials, we can provide compliance certificates covering REACH, RoHS, and mineral origin audits.
Read detailed technical answers on choosing, installing, and maintaining rare earth magnets for heavy-duty beneficiation equipment.
Review our specialized industrial magnets, including block, cylinder, ring, and pot options for global delivery.
Are you planning a new mineral processing line, upgrading existing magnetic separation drums, or searching for a reliable wholesale supply partner? Send us your requirements, and our engineering team will follow up within 24 hours.
Laysun Magnetics