OEM Neodymium Magnets 5mm X 2mm Supplier & Factories

Precision-Engineered Sintered NdFeB Micro-Magnetic Solutions for Ultra-Miniaturized High-Performance Applications Worldwide

Zhejiang Laysun Magnetics Ltd. - Engineering the Future of Magnetism

Founded at the turn of the millennium in 1999, Zhejiang Laysun Magnetics Ltd. has evolved from a visionary startup into a nationally certified high-tech enterprise. Today, we stand as an international pacesetter in the research, development, and high-volume manufacture of rare earth NdFeB permanent magnets. With a world-class manufacturing facility covering 100,000 square meters in Suining, Sichuan, and our corporate headquarters located in Hangzhou, Zhejiang, we leverage regional raw materials and advanced metallurgical processing to deliver reliable materials globally.

Our operation is powered by a dedicated force of 300+ engineering professionals and skilled specialists, yielding an annual capacity of 5,000 tons of premium sintered neodymium magnetic materials. Our products serve as vital components in electric vehicles (EV), advanced automotive power steering systems (EPS), consumer electronics, industrial automation systems, haptic feedback actuators, and aerospace technology.

25+
Years of Industry Expertise
100k
Factory Area (m²)
5000
Annual Output (Tons)
300+
Specialist Employees

Technical Whitepaper: Neodymium Magnets 5mm X 2mm Physics & Industrial Dynamics

1. Architectural Specifications and Micro-Magnetics Physics

Miniature neodymium magnets, specifically the 5mm x 2mm disc (diameter × thickness) profile, represent a critical geometry within current B2B manufacturing ecosystems. Despite their compact physical volume, these magnets deliver high magnetic flux density relative to their mass, thanks to their tetragonal Nd2Fe14B crystal structures.

For high-frequency haptics, sensory interfaces, and acoustic components, engineering teams must evaluate physical limits alongside raw pull forces. Zhejiang Laysun Magnetics manufactures 5mm x 2mm magnets ranging from grade N35 up to the maximum energy density of N52. When application parameters demand high temperature thresholds, we formulate custom grades containing Dysprosium (Dy) and Terbium (Tb) modifiers (M, H, SH, UH, EH, AH series) to increase intrinsic coercivity (Hcj) and resist demagnetization at temperatures up to 220°C.

Magnetic Grade Remanence (Br) - kG Coercivity (Hcb) - kOe Intrinsic Coercivity (Hcj) - kOe Max Energy Product (BHmax) - MGOe Max Temp Limit (°C)
N35 11.7 - 12.1 ≥ 10.9 ≥ 12.0 33 - 36 80°C
N45H 13.2 - 13.7 ≥ 12.0 ≥ 17.0 43 - 46 120°C
N52 14.2 - 14.8 ≥ 11.2 ≥ 11.0 50 - 53 80°C
N42SH 12.8 - 13.2 ≥ 12.0 ≥ 20.0 40 - 43 150°C
N35EH 11.7 - 12.1 ≥ 11.0 ≥ 30.0 33 - 36 200°C

2. Micro-Dimensional Processing & Tolerances

Processing 5mm x 2mm magnetic discs requires high manufacturing precision. At Zhejiang Laysun Magnetics Ltd., we use advanced multi-wire slicing machines and automatic high-speed grinders to maintain a standard dimensional tolerance of ±0.05mm, and can achieve ±0.01mm for specialized instruments. Our automated visual sorting lines check 100% of finished micro-magnets to prevent chipped edges, structural micro-cracks, and coating irregularities before shipping.

3. Surface Integrity, Platings, & Environmental Isolation

Raw NdFeB material is highly susceptible to atmospheric oxidation. To ensure reliability in fields like medical devices, consumer electronics, and industrial sensors, we offer several surface coating technologies:

  • Triple Ni-Cu-Ni Plating: The industry standard for mechanical durability, passing a 24-hour to 96-hour Salt Spray Test (SST).
  • Zinc (Zn) Coating: Cost-effective corrosion protection, suitable for structural integrations embedded in protective casings.
  • Epoxy Resin Coating (Black/Gray): High electrical resistance, passing 100-hour Salt Spray Tests, ideal for marine or chemical environments.
  • Parylene Micro-coating: Provides chemical resistance, high dielectric strength, and biocompatibility, ideal for medical devices.

Global Industry Solutions & Smart Integration Scenarios

Miniaturization in modern hardware design continues to drive global demand for micro-scale components. Below are the key industrial integrations where our 5mm x 2mm neodymium magnets are utilized:

Consumer Electronics & Haptics

Integrated into TWS earbud charging cases, magnetic closures, active styluses, and mobile haptic vibration motors requiring precise snap action.

Automotive Sensor Arrays

Used in throttle position indicators, gear selectors, and EPS control modules, providing reliable magnetic tracking under high temperatures and vibration.

Automation & Robotics

Integrated into micro-grippers, compact solenoid valves, limit switches, and miniature robotic joints to support high-precision movement.

The Zhejiang Laysun Technology Roadmap & Sustainability Commitments

As raw material costs fluctuate and environmental policies tighten, the rare earth magnet supply chain requires stability and innovation. At Zhejiang Laysun Magnetics Ltd., we address these industry challenges through concrete research initiatives:

  • Grain Boundary Diffusion (GBD) Technology: This technique diffuses heavy rare earths (Dy/Tb) selectively through the magnet grain boundaries rather than distributing them throughout the entire alloy. This reduces overall heavy rare earth consumption by 30% to 70% while maintaining thermal stability.
  • Green & Circular Manufacturing: We implement dry-pressing scrap reclamation and recycling loops within our factory, reducing hazardous chemical byproducts and cutting raw metal waste.
  • Advanced Plating Technologies: We are developing zero-VOC polymer finishes and high-durability inorganic coatings to replace traditional galvanizing lines, improving chemical resistance and reducing environmental impact.

Quality, Credibility, Technology & Innovation

Since 1999, Zhejiang Laysun Magnetics has combined technical expertise with industrial-scale capability to deliver reliable magnetic components worldwide.

Industry Leadership & Experience

With over 25 years of experience in the industry, our team brings stability, reliability, and deep market expertise to every partnership.

High-Tech Manufacturing

As a national high-tech enterprise, Laysun Magnetics operates advanced processing and magnetization lines, maintaining strict quality control on all micro-magnet orders.

Scale & Supply Chain Security

With our 100,000 m² production facility in Sichuan and a 5,000-ton annual output, we provide consistent supply for large-scale industrial orders.

International Certifications

Our operations comply with international quality, safety, and environmental standards.

Zhejiang Laysun ISO9001 Certificate

ISO 9001:2015

Zhejiang Laysun TS16949 Automotive Certificate

IATF 16949

Zhejiang Laysun CE Declaration

CE Compliant

Additional compliance standards met: API 6D, API 607, ISO 14001, ISO 45001. Contact our sales office for copies of our official registration records.

Frequently Asked Questions (FAQ)

Technical answers to help engineers specify, integrate, and handle 5mm x 2mm NdFeB magnets in B2B applications.

What is the theoretical holding force of a standard N52 grade 5mm x 2mm NdFeB disc magnet? +
For a standard N52 grade 5mm diameter by 2mm thick disc magnet, the theoretical vertical pull force against a thick, polished steel plate (under zero-gap conditions) is approximately 0.45 to 0.55 kg (approx. 4.4 to 5.4 Newtons). Real-world performance depends heavily on the mating surface material, thickness, roughness, and operating temperature.
How does operating temperature affect the performance of micro-magnets? +
Standard N-grade neodymium magnets begin experiencing temporary magnetic losses at 80°C (356°F). If your application operates above this threshold, we recommend specifying H (up to 120°C), SH (up to 150°C), or UH (up to 180°C) grades, which incorporate stabilizers to maintain magnetic field strength at higher temperatures.
Which plating or coating is recommended for marine or humid environments? +
For humid environments, a double or triple layer of Nickel-Copper-Nickel (Ni-Cu-Ni) works well, but epoxy or Parylene coating is recommended for marine environments. Epoxy provides a barrier against moisture and chemical corrosion, while Parylene offers thin, pinhole-free coverage, making it suitable for medical devices.
Can Zhejiang Laysun custom-manufacture magnets with non-standard dimensions? +
Yes. We offer fully customizable dimensions, coatings, shapes (discs, blocks, rings, arcs), and magnetic orientations to meet specific engineering requirements.
How do you guarantee magnetic quality and consistency across high-volume production batches? +
We track quality from raw material formulation through to final packaging. Using automatic fluxmeters, hysteresisgraphs (to test demagnetization curves), and microscopic visual inspection systems, we ensure each batch matches our technical data sheets.

Request Technical Quote & Specification Sheets

Looking for a custom magnetic solution? Contact Zhejiang Laysun Magnetics Ltd. Our engineering team will review your requirements and follow up within 24 hours.