China Magnetic Separation Is Products & Company

Innovative Sintered Neodymium Permanent Magnets & Industrial Magnetic Assemblies for Global Advanced Sourcing

Zhejiang Laysun Magnetics Ltd.

Established in 1999, Zhejiang Laysun Magnetics Ltd. has evolved into an internationally recognized high-tech manufacturing leader specializing in advanced rare earth permanent magnets and specialized magnetic solutions. With over two decades of engineering heritage, we support critical operations across electric vehicles, heavy industrial machinery, automation, food safety separation, and consumer tech applications.

Operating from our state-of-the-art 100,000 m² manufacturing facility in Suining, Sichuan, and supported by a skilled workforce of 300+ engineering professionals, we generate an impressive annual output of over 5,000 tons of high-grade NdFeB magnets.

25+
Years Experience
100k
Factory Area (m²)
300+
Expert Employees
5,000
Annual Tons
Zhejiang Laysun Magnetics Factory

Core Anchors of Our Operational Quality

Driving industrial standardizations through systematic innovation, deep material sciences, and environmental responsibility.

Pioneering Core Values
At Zhejiang Laysun Magnetics, quality, credibility, advanced technology, and rapid innovation form the baseline of everything we produce. Our goal is to set new global benchmarks for durability and performance in high-stress industrial applications.
Commitment to Innovation
Continuous research into rare earth composition optimization allows us to decrease reliance on heavy rare earths (such as Dysprosium and Terbium) through advanced grain boundary diffusion (GBD) methods, optimizing client sourcing costs.
Future Vision
To solidify our position as the primary industrial partner for magnetic separation and engineering applications globally, fostering cleaner, automated assembly environments powered by high-efficiency permanent magnet technology.

Industrial Magnetic Separation: Comprehensive Engineering Guidelines

Magnetic separation is a key physical process used across recycling, food safety, mineral extraction, and chemical production to isolate ferrous contaminants or concentrate valuable magnetic materials. The efficiency of a magnetic separator depends directly on the magnetic field gradient and force index of its internal components.

Understanding Sintered NdFeB Mechanical Integration

Zhejiang Laysun Magnetics produces high-performance Neodymium Iron Boron (NdFeB) compounds with remanence (Br) values exceeding 1.45 Tesla (14.5 kGauss) and intrinsic coercivity (Hcj) exceeding 25 kOe. This prevents degradation during prolonged use in harsh environments, such as rotary grate separators, drawer magnets, and magnetic pulleys.

Macro Industry Solutions: Electric Vehicles, Robotics, and Heavy Separation

As industrial automation accelerates, the demand for precision magnetic properties grows. For example, voice coil motors (VCM) in optical systems and robotics require uniform flux distribution with low tracking tolerance. In the automotive sector, Electric Power Steering (EPS) systems require tight dimensional tolerances alongside reliable structural integrity under continuous vibration.

Furthermore, in recycling and mining, drum separators utilize high-intensity magnetic circuits to recover valuable metals from waste streams. Our design team uses finite element analysis (FEA) to construct specialized Halbach arrays, which maximize flux concentration on the active face while minimizing weight.

Critical Material Selection Criteria for Global Enterprise Sourcing

When specifying permanent NdFeB blocks or ring magnets for industrial equipment, engineering departments must evaluate key thermal and environmental variables:

  • Thermal Rating: Standard N-grade magnets deteriorate rapidly above 80°C. For industrial environments, we recommend specifying M (100°C), H (120°C), SH (150°C), UH (180°C), or EH (200°C) alloys.
  • Coating Durability: Exposed neodymium is highly prone to oxidation. We offer industrial-grade multi-layer Ni-Cu-Ni electroplating, epoxy sealing, chemical vapor deposited Parylene, and passivated zinc coatings to withstand up to 1,000 hours of continuous salt-spray testing.
  • Structural Tolerances: Precision applications, such as VCMs, demand tight grinding tolerances of ±0.05 mm. Standard industrial lifters and pot magnets can work with broader tolerances of ±0.1 mm to optimize production costs.

Industry Vertical Applications

Our NdFeB permanent magnets deliver high performance in demanding applications worldwide.

Robot
Industrial Robotics
High-precision servo motors and joint actuators integrated with custom neodymium arcs to deliver maximum torque density.
Drone
Unmanned Aerial Vehicles
Lightweight, high-energy-density NdFeB motor segments designed to maximize propulsion efficiency and battery range.
Electric Vehicles
Electric Vehicles (EVs)
High-coercivity, temperature-stable magnets for traction motors and active EPS steering units.
Power tool
High-Efficiency Power Tools
Robust permanent magnets engineered to withstand rapid heat cycles and structural impact in brushless tools.
Consumer Electronics
Consumer Electronics
Micro-engineered magnetic ring configurations for phone magsafe arrays, smart locks, and premium audio drivers.
Home Applications
Home Applications & Appliances
Custom permanent assemblies that optimize compressor efficiency and magnetic door locking mechanisms.
Global Supply Chain Mapping

Global Sourcing & Regulatory Compliance

Laysun Magnetics maintains a rigorous global quality management structure, ensuring that we satisfy the testing standards required by international procurement departments.

Supported Standards & Certifications

Our engineering and quality teams operate under certified management protocols, including API 6D, API 607, CE, ISO9001, ISO14001, ISO18001, and IATF 16949. This ensures consistent batch quality, traceabilty, and reliability in mission-critical applications.

Our global supply network includes key administrative and logistics hubs, with headquarters in Hangzhou and production in Suining. This setup enables us to export magnetic components directly to global assembly lines with integrated logistics tracking.

Certified Production Excellence

Continuous verification of chemical composition, magnetic properties, and physical reliability.

Laysun Certificate ISO
Laysun Quality Assurance Certificate
Laysun Compliance Certification
Full Traceability
SGS/RoHS Compliant Materials

Expert Q&A: Permanent Magnets and Industrial Sourcing

Practical answers to common engineering questions regarding NdFeB material properties and manufacturing specifications.

What is the standard lead time for customized NdFeB magnetic separators or custom-machined blocks?
For standard grades with simple geometries (discs, blocks, cylinders), production takes 15 to 20 days. Custom components requiring specialized tooling, complex grinding (e.g. VCM segments, Halbach profiles), or advanced plating generally require 25 to 30 days. This timeline includes magnetic calibration and rigorous quality validation.
How does grain boundary diffusion (GBD) reduce procurement costs for high-temperature NdFeB magnets?
GBD technology allows us to diffuse heavy rare earths (Dysprosium or Terbium) along the grain boundaries of the sintered magnet rather than throughout the entire matrix. This method maintains high remanence (Br) while increasing intrinsic coercivity (Hcj) at high operating temperatures, reducing heavy rare earth usage and lowering costs by up to 20-30% compared to traditional alloy methods.
Which protective coatings perform best in humid or mildly acidic environments?
For humid industrial environments, a multi-layer nickel-copper-nickel (Ni-Cu-Ni) electroplating configuration is recommended. For highly corrosive, chemical, or marine applications, an organic epoxy or Parylene coating provides superior isolation, preventing moisture and oxygen penetration and passing extended salt-spray testing.
How does Laysun ensure batch consistency across multi-ton orders?
We use fully automated vacuum induction melting furnaces, close-loop powder milling machines, and automated hydraulic presses inside environmental chambers. Each production batch undergoes testing via demagnetization testing equipment, ICP chemical analysis, and laser diffraction grain size profiling to ensure stable magnetic behavior.
Can you manufacture heavy magnetic lifters up to 1000KG capacity with certified safety margins?
Yes, our 1000KG magnetic lifters are designed with high-grade NdFeB magnets and built to a 3:1 or 3.5:1 safety factor. This ensures they maintain reliable grip even when dealing with minor air gaps, scale, or rough plate surfaces. Each lifter is individually calibrated and certified prior to dispatch.

Request Technical Documentation & Pricelists

Get in touch with our engineering office to receive custom dimensional drawings, magnetic finite element analyses, and volume pricing quotes. We reply to all inquiries within 24 hours.

Contact Engineering Dept