Laysun Magnetics delivers custom NdFeB assemblies designed to excel under challenging thermal and mechanical conditions. Discover our primary high-demand components servicing Turkey's industrial sectors.
Super strong salvage neodymium magnet designed for deep-water recovery, marine construction, and mechanical scrap sorting.
Highly durable magnetic clamping assemblies with protective coatings, designed for spatial optimization in automated storage.
Industrial-grade NdFeB pot assemblies featuring optimal magnetic flux containment for fixture mounting and tool organizational layouts.
Safety-rated manual magnetic plate lifter engineered for handling heavy steel sheets, industrial billets, and raw materials safely.
How high-performance rare earth magnetic systems support Turkey's manufacturing corridors.
Istanbul stands as the industrial heartbeat of Turkey, housing massive manufacturing zones such as the İkitelli Organized Industrial Zone (OSB), the automotive clusters surrounding Kocaeli/Gebze, and the critical marine shipyards in Tuzla. As Turkey transitions its domestic manufacturing capabilities toward advanced automation, robotics, and clean vehicle technology (highlighted by the rapid expansion of the domestic EV ecosystems), the demand for high-reliability permanent magnets and customized magnetic sub-assemblies has experienced exponential growth.
Laysun Magnetics addresses the specific sourcing demands of Turkish purchasing managers and design engineers. Standard off-the-shelf NdFeB elements often fail to meet the rigorous tolerances required in high-vibration automotive power steering (EPS), marine filtration, and consumer white goods. Our engineered magnet assemblies focus on:
Empowering mechanical design engineers with reliable physical parameters.
Sintered Neodymium-Iron-Boron (NdFeB) magnetic systems require strict control over crystalline orientation, raw material purity, and post-sintering heat treatments. Laysun Magnetics implements state-of-the-art oxygen-free vacuum induction melting processes alongside grain boundary diffusion (GBD) technology to produce high-performance magnets that mitigate dysprosium (Dy) dependency while maintaining elite level coercivity.
| Material Grade | Remanence (Br) T (kG) | Coercivity (Hcb) kA/m (kOe) | Intrinsic Coercivity (Hcj) kA/m (kOe) | Max Energy Product (BH)max kJ/m³ (MGOe) | Max Operating Temp (°C) |
|---|---|---|---|---|---|
| N52 | 1.42–1.47 (14.2–14.7) | ≥820 (≥10.3) | ≥955 (≥12.0) | 398–422 (50–53) | 80 |
| N45SH | 1.32–1.38 (13.2–13.8) | ≥987 (≥12.4) | ≥1592 (≥20.0) | 342–366 (43–46) | 150 |
| N38UH | 1.22–1.28 (12.2–12.8) | ≥907 (≥11.4) | ≥1990 (≥25.0) | 287–310 (36–39) | 180 |
| N35EH | 1.17–1.22 (11.7–12.2) | ≥875 (≥11.0) | ≥2388 (≥30.0) | 263–287 (33–36) | 200 |
| N33AH | 1.13–1.17 (11.3–11.7) | ≥836 (≥10.5) | ≥2785 (≥35.0) | 247–271 (31–34) | 220 |
We leverage Finite Element Analysis (FEA) modeling to map magnetic fields and predict flux density. This prevents dynamic misalignment in electric motors, linear actuators, and sensor systems destined for automation applications in Turkey's advanced industrial parks.
Our quality system is certified to ISO 9001 and IATF 16949 standards. Each batch undergoes rigorous testing including Hysteresisgraph profiling, salt spray corrosion verification, and optical microscopic inspection for microcrack prevention.
Overcoming logistics bottlenecks and achieving localized technical compliance.
Direct shipping networks from our factories to Istanbul Port (Ambarlı) and Kocaeli. Custom clearing documentation complies strictly with Turkish Customs regulations, minimizing warehouse delays.
Fully compliant with CE, REACH, RoHS, and local TSE (Turkish Standards Institution) protocols. Ensuring safe and lawful application in consumer appliances and automotive exports to the EU.
Flexible contract options protect Turkish partners from raw rare-earth material price fluctuations, guaranteeing consistent assembly unit pricing over long-term production runs.
Laysun Magnetics provides full prototyping services for custom assemblies. Whether designing low-cogging high-torque rotors for modern servomotors, or high-gradient magnetic bars for industrial food processing lines in Turkey, our specialized engineers will optimize your design for manufacturing (DFM).
Consult an Engineer NowFull selection of high-grade components for electronics, automotive electric motors, and general industrial engineering.
Durable magnetic badge assemblies featuring protective plastic/steel encapsulation to prevent apparel damage.
High coercive push-pin magnets available with corrosion-resistant nickel plating or rugged structural polymers.
Flat pot style magnets designed to concentrate magnetic force onto a contact surface, providing maximum pull force.
Exposed-threaded-neck neodymium cup assembly offering high mechanical shear resistance under vibration.
Countersunk hole pot magnet array utilizing heavy gauge steel cup for amplified single-side adhesive pull force.
Scratch-free, high-friction thermoplastic elastomer coated magnets for marine vessels and automotive surfaces.
Ultra-thin segment magnetic rings optimized for wireless charging alignments and magnetic smartphone mounts.
High-grade rare earth segments with flat flux curves, critical for high-frequency positioning in automated production lines.
Unifying rare earth technology and precise workmanship since 1999.
Founded at the turn of the millennium, Zhejiang Laysun Magnetics Ltd. has evolved from a targeted developer of industrial magnets into an international leader in rare earth systems. Headquartered with expansive R&D operations, our manufacturing footprint covers 100,000 square meters of state-of-the-art production environments, allowing us to maintain an annual manufacturing output of 5,000 tons of premium-grade sintered Neodymium Iron Boron magnets.
Our focus resides on advanced NdFeB magnets, magnetic assemblies, and magnetic tools. We sustain the technological trajectory of our clients by integrating advanced magnetic modeling, automated production lines, and comprehensive quality control processes directly on-site. This extensive scale allows us to efficiently serve major industrial hubs across Turkey, providing localized technical solutions, customized design feedback, and stable long-term supply agreements.
Equipped with high-resolution magnetic imaging scanners, climate-simulation chambers, and performance assessment arrays to assure performance parameters.
From raw material smelting to precision cutting, machining, plating, and complex sub-assembly creation, the entire workflow is monitored in-house.
Optimized logistics agreements guarantee prompt delivery to European and Middle-Eastern hubs, with dedicated channels for the Istanbul region.
Analyzing future industrial applications and developments through 2030.
As industries seek to optimize energy density and reduce raw material footprint, the physics governing magnetic design must progress. Our research divisions are actively refining the following key processes:
By diffusing heavy rare earth elements like Dysprosium (Dy) or Terbium (Tb) selectively through the boundary layers instead of uniform alloying, we achieve high coercivity (AH/EH grades) with significantly reduced material costs.
Developing ultra-dense chemical vapor deposited (CVD) coatings and multi-layered organic-inorganic polymers to protect magnets in saline, acidic, and high-humidity environments without increasing the overall magnetic gap.
Additive manufacturing methods to fabricate complex-shaped iron yokes and magnetic arrays in a single production step, minimizing magnetic flux leakage and optimizing system integration.
Closing the lifecycle loop by processing post-consumer and post-industrial scrap NdFeB magnets back into high-grade powders, aiding our clients in fulfilling their environmental objectives.
Answers to complex engineering, procurement, and logistical inquiries.
To engineer an optimal system, we require the targeted magnetic flux density (Gauss) at a specific working distance, the operating temperature range, mechanical envelope dimensions, orientation of magnetization, and exposure to corrosive environments.
We employ specialized magnetic alloys with elevated intrinsic coercivity (such as UH, EH, or AH grades) that resist thermal demagnetization. We verify these properties using hysteresis testing at real working temperatures.
For harsh or damp environments like coastal Tuzla or maritime applications along the Bosphorus, we recommend rubber-coated, plastic-encapsulated, or epoxy-treated NdFeB assemblies. This seals the magnet elements against humidity and salt spray.
Standard samples can be processed in 10-15 days. Full-scale production orders typically require 25-30 days, depending on material grade availability and geometry. Transit time to Turkish ports varies between 20 to 30 days based on the chosen shipping channel.
Yes, all material formulations are tested and certified to verify compliance with international regulations. Documentation and safety sheets are provided with each shipment.
Partner with an experienced magnet assembly manufacturer to optimize your industrial applications. Submit your project requirements, dimensional files, or operating specs, and our engineering team will provide a comprehensive quotation and feasibility analysis within 24 hours.
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Laysun Magnetics