OEM Neodymium Magnet Separator Manufacturer & Pricelist

Engineering industrial-grade high-gradient magnetic separation systems powered by high-coercivity sintered NdFeB solutions for critical process pathways.

Primary Sintered NdFeB Magnet & Assemblies Collection

Premium grade components calibrated for integration into high-performance magnetic separation, power generation, and electromagnetic systems.

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Zhejiang Laysun Magnetics Ltd.

Your trusted global partner in the design, engineering, and manufacturing of advanced magnetic separation systems and high-grade NdFeB materials.

Founded at the turn of the millennium in 1999, Zhejiang Laysun Magnetics Ltd. has evolved from a pioneering regional manufacturer into an internationally recognized, state-level high-tech enterprise. Our modern production facilities span over 100,000 square meters in the high-tech industrial zone of Suining, Sichuan. Backed by a dedicated workforce of 300+ highly trained engineers, materials scientists, and quality specialists, we sustain an annual production output exceeding 5,000 tons of rare earth NdFeB permanent magnets and magnetic assemblies.

Our core specialization focuses on the research and development, design, and surface-treatment technologies of high-performance sintered and bonded NdFeB magnets. These high-gradient units are engineered to serve in extreme industrial environments, including electric vehicle traction motors, high-speed industrial generator rotors, wind turbines, electronics, and specialized magnetic separation grids used across major processing plants worldwide.

25+

Years of R&D Experience

100K

Sqm Production Facility

5000+

Tons Annual NdFeB Output

300+

Engineers & Specialists

Advanced Production Line & Raw Material Sintering

A visual insight into our integrated manufacturing processes—from automated raw material dosing and vacuum induction melting to precision wire cutting and anti-corrosive electroplating.

Zhejiang Laysun Magnetics Advanced Sintering Plant
Neodymium Magnet Machining and QA Department

Technical Whitepaper: Neodymium Magnet Separators in Modern Metallurgy & Process Lines

1. Global Commercial and Industrial Landscape

Magnetic separation technology has transitioned from basic tramp iron recovery to a vital safeguard in high-purity material processing. Driven by international standards such as HACCP in food production, EHEDG in pharmaceuticals, and rigorous purity constraints in battery cell manufacturing, processing plants require magnetic separation devices of unprecedented strength. Neodymium magnet separators, utilizing high-grade sintered NdFeB blocks, offer magnetic field gradients exceeding 12,000 Gauss on the contact surface of stainless steel tubes. This allows them to capture not only macro-contaminants like bolts and structural steel fragments, but also weakly magnetic and sub-micron particles, including work-hardened stainless steel flakes, iron oxides, and mechanical wear debris.

As globally certified OEMs, manufacturers must produce systems that balance magnetic field strength, durability, and cost-efficiency. Industries such as high-purity chemical processing, lithium-ion battery recycling, and silica sand processing rely heavily on these systems. Laysun Magnetics, through vertically integrated raw material sourcing and mechanical assembly, provides custom separation grids, magnetic drawers, and drum separators that maintain process continuity and prevent catastrophic downstream machinery damage.

2. Technical Roadmap: Magnet Quality, Durability, and Coatings

The core capability of any neodymium magnetic separator is determined by its resistance to structural and magnetic degradation over time. The primary challenges in industrial environments are high process temperatures and mechanical wear/chemical corrosion. Standard Neodymium magnets (N-grades) face irreversible demagnetization if temperatures exceed 80°C. Laysun Magnetics addresses this through a precise technological roadmap:

  • High-Temperature Grade Selection: We utilize specialized SH, UH, EH, and AH grades. These formulations incorporate Dysprosium (Dy) and Terbium (Tb) additives to increase intrinsic coercivity, enabling reliable continuous operation at temperatures up to 230°C.
  • Structural Hermetic Sealing: Magnet grids and bars are housed inside food-grade or heavy-industrial grade SUS304 or SUS316L stainless steel tubes. All seams are fully seal-welded using automated laser systems, achieving IP68 and IP69K liquid-tight ratings to eliminate internal oxidation.
  • Advanced Corrosion Barriers: Prior to enclosure encapsulation, the raw NdFeB blocks undergo state-of-the-art plating, including triple-layer Nickel-Copper-Nickel (Ni-Cu-Ni), high-durability Epoxy, or Autophoretic coatings, ensuring structural integrity even if outer casings are damaged.

3. Localized Application Scenarios

Our separation solutions are tailored to meet localized environmental conditions and regulatory frameworks around the globe:

  • North American Agriculture & Food Processing: Grate separators configured to match USDA dairy standards and FDA regulations, preventing ferrous contamination in flour mill lines, grains, and wet starches.
  • European Battery Materials & Recycling: Ultra-high gradient (12,000+ Gauss) double-row drawer separators installed at the inlet of slurry mixers for electric vehicle battery factories. This captures paramagnetic particles, safeguarding battery cell performance and safety.
  • Australian Mining & Bulk Ore Handling: High-capacity pulley and drum separators protected with ceramic wear tiles. These are designed to withstand abrasive mineral sands and quartz lines under extreme outdoor environments.

China Factory Supply Chain Resilience & Efficiency

Why Tier-1 industrial buyers choose Zhejiang Laysun Magnetics as their strategic OEM manufacturing partner.

Vertical Integration

Based in Sichuan, neighboring primary rare earth mineral mining hubs, Laysun Magnetics secures stable, direct access to PrNd and DyFe raw materials. This insulates our global partners from severe pricing fluctuations.

Cost Optimization

Our scale, including a 100,000 m² factory, enables automated, high-volume production. This structure minimizes processing waste and allows us to deliver high-quality products at competitive price points.

Lead Time Reliability

We maintain an annual production capacity of 5,000 tons. This high output ensures that large-scale OEM orders are produced, verified, and shipped within predictable lead times, minimizing downtime for your projects.

Neodymium Magnet Separator Reference Pricelist & Technical Parameters

Typical configurations manufactured under OEM terms. Pricing is subject to change based on raw material market rates and customized dimensional specifications.

Model / Separator Type Core Magnet Grade Surface Gauss Rating Max Temp Limit Standard Dimension Range OEM Pricing Range (USD/Unit)
Easy-Clean Grid Separator NdFeB N52 (Sintered) 12,000 - 13,000 G 80°C 150mm x 150mm to 500mm x 500mm $280 - $950
High-Temp Drawer Separator NdFeB N40UH 10,000 - 11,500 G 180°C Custom Rectangular/Round Chute $450 - $1,800
Inline Liquid Pipeline Separator NdFeB N45SH 11,000 G 150°C 2" - 8" DN Pipelines (Sanitary) $600 - $2,400
Heavy Duty Drum Separator NdFeB N38EH 8,000 - 10,000 G 200°C Dia. 300mm x 500mm to 800mm x 1200mm $1,500 - $6,800
Custom Rare Earth Magnetic Bar NdFeB N54 (Premium) 14,000 G 80°C Dia. 25mm x L(100mm - 1000mm) $25 - $180 / piece

*Disclaimer: The pricing values above serve as an industry reference baseline. Actual commercial quotes depend on detailed engineering drawings, shell thickness, polishing grades (Food vs Industrial), and quantity tiers.

Compliance Framework & International Standards

Rigorous inspection protocols verifying physical strength, environmental compliance, and magnetic efficiency.

At Zhejiang Laysun Magnetics Ltd., quality management is integrated into every step of our manufacturing process. We maintain strict compliance with international industry guidelines, enabling our products to perform reliably in demanding and safety-critical environments. Our operational certifications include:

  • ISO 9001 & ISO 14001: Covering our quality management systems and environmental stewardship frameworks.
  • ISO 45001 (formerly OHSAS 18001): Ensuring occupational health and safety across all manufacturing facilities.
  • TS (IATF 16949 compliant pathways): Aligning our manufacturing processes with automotive quality requirements.
  • CE & Safety Compliance: All active components are engineered to integrate cleanly into European-regulated machinery.
  • API 6D & API 607: Applicable to our specialized fluid valves and flow-control magnetic line solutions.
ISO Certification Zhejiang Laysun
CE Quality Certificate Laysun Magnetics
API Compliance Certification Laysun Magnetics

Frequently Asked Questions

Expert insights addressing key technical considerations for industrial magnetic separation.

How do you verify and document the surface Gauss rating of your separators?
Every shipment undergoes rigorous testing using calibrated transverse Hall-effect probes and fluxmeters. We map the magnetic field across multiple test points along the surface of the tube and provide complete Gauss mapping certificates as standard documentation.
What is the typical demagnetization rate under high-temperature conditions?
By matching the correct grade (e.g., EH/AH for temperatures up to 200°C) and maintaining temperature within the limits of the specification, the demagnetization rate is limited to less than 1% loss per year under normal mechanical load and thermal cycling.
Can you provide custom housing configurations to fit existing piping systems?
Yes, our engineering team utilizes CAD and 3D modeling tools to design customized housings. We manufacture magnetic drawers and separators to integrate with ANSI flanges, DIN sanitary fittings, or rectangular drop chutes.
What testing procedures are applied to guarantee welding and casing integrity?
We apply dye-penetrant inspection and helium leak detection to all hermetically sealed food-grade separator tubes, ensuring there are no micro-fissures or porous spots that could lead to moisture intrusion and oxidation of the Neodymium magnets.

Request a Custom Quote & Design Consultation

Submit your application details (fluid/dry, temperature, capacity, target Gauss) and our engineers will provide design feedback and pricing within 24 hours.

Get Free Engineering Support

Specialized Assemblies & Magnetic Materials

Engineered shapes and custom configurations designed to meet specific industrial requirements.

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